Hacksaw

A fine-toothed frame saw for cutting metal, plastic, and thin material with replaceable blades.

What is it?

The hacksaw has a frame holding a thin, fine-toothed blade for cutting metal, plastic, and pipe. The blade is replaceable, and tooth count per inch is chosen for the material being cut.

What is it used for?

  • Cutting metal rod, bar, and tube
  • Cutting plastic pipe and conduit
  • General shop metal cutting

How to choose

Choose teeth per inch (TPI) by material: 18 TPI for hard metal, 24 for thin wall, 32 for thin tube. A firm frame and proper blade tension give straight cuts.

Anatomy

Understanding the parts of a hacksaw helps you use, maintain, and buy it with confidence.

  • Frame: the rigid body that holds the blade under tension
  • Blade: the replaceable fine-toothed cutting strip
  • Tensioner: the mechanism that tightens the blade
  • Handle: the grip for pushing and guiding the cut

Materials & construction

Hacksaw blades are made of high-carbon steel for general work or bi-metal (a high-speed steel edge on a flexible carbon base) for durability. The blade hardness is matched to the material being cut.

Safety & maintenance

  • Install the blade with teeth pointing forward so it cuts on the push stroke
  • Apply steady, even pressure and a straight stroke to avoid snapping the blade
  • Use the correct TPI for the material to prevent binding or breakage
  • Wear eye protection; broken blades are sharp

Also known as

metal saw, frame saw